# Hardware-in-the-Loop Simulation Model Error Issue

**URL:** <https://forum.plexim.com/t/hardware-in-the-loop-simulation-model-error-issue/3346>\
**Category:** General\
**Created:** [October 16, 2026, 1:42pm UTC](https://forum.plexim.com/t/hardware-in-the-loop-simulation-model-error-issue/3346 "2026-10-16T13:42:02Z")\
**Posts on this page:** 1\
**Page:** 1

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**Author:** ![Fish-of-Rhine](https://avatars.discourse-cdn.com/v4/letter/f/b2d939/32.png) [@Fish-of-Rhine](https://forum.plexim.com/u/Fish-of-Rhine)\
**Post date:** [October 16, 2026, 1:42pm UTC](https://forum.plexim.com/t/hardware-in-the-loop-simulation-model-error-issue/3346/1 "2026-10-16T13:42:02Z")

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Dear Plexim Technical Support Team，  
I have built a PLECS model of a three-phase four-stage cascaded power electronic transformer (PET) for hardware-in-the-loop (HIL) simulation. However, during offline simulation, the following error message frequently appears:

"Encountered 1001 consecutive zero-crossings caused by the components listed below.

Count : Component  
1001 : ThreephaseDAB/RT-BOX/DAB11/Configurable Subsystem/Switched/IGBTD2

Consecutive zero-crossings slow down the simulation because they force the solver to make excessively small time steps.

To turn off this message, set the parameter “Max. number of consecutive zero-crossings” on the Diagnostics page of the Simulation Parameters dialog to 0."

How should I adjust my model?

I have another question: if I set the number of modules in the cascaded H-bridge module option to 4, how should I handle or adjust the DAB isolation stage to fulfill its original function?

The PET simulation model is shown below:

[ThreephaseDAB.plecs](https://forum.plexim.com/uploads/short-url/biFeeBCTfrbshsvhOOEjpgnCivV.plecs) (677.1 KB)
